When it comes to fashion essentials, underwear is one of the most personal and functional garments. Behind every finished pair is a carefully managed process that combines design, technology, and craftsmanship. Understanding the step-by-step production process helps brands ensure quality, efficiency, and customization for their customers.
Below is an inside look at how a professional underwear factory handles OEM underwear production from concept to finished product.
1. Design & Development
The journey begins with design. Brands provide sketches, tech packs, or references, and the manufacturer's design team translates them into workable garment blueprints. Factors like fabric type, comfort, elasticity, style trends, and target price point are carefully considered. Usually, digital patterns are created in software, such as CAD, for accuracy, and fit samples are developed for initial approval.
2. Material Sourcing
Choosing the right fabric is crucial for comfort and durability. Common materials include cotton, nylon, modal, bamboo fiber, and elastane blends. High-quality elastic waistbands, trims, and threads are also sourced at this stage.
OEM underwear production often allows buyers to select eco-friendly or specialty fabrics to align with sustainability goals.
3. Sampling & Prototyping
Before mass production, prototypes are created to test fit, comfort, and design details. Buyers review the samples, request adjustments, and approve final versions before the factory proceeds to bulk production.
4. Fabric Cutting
Once materials are ready, large rolls of fabric are laid out and precisely cut using advanced cutting machines or laser technology. Accuracy at this stage reduces waste and ensures consistency in size and fit.
5. Sewing & Assembly
This is the heart of underwear manufacturing. Skilled workers in the underwear factory handle different components step by step:
Stitching panels together for the main body.
Attaching waistbands with secure, soft elastics.
Sewing details such as pouches, bindings, or lace trims.
6. Quality Control (QC)
Each piece undergoes inspection for stitching quality, elasticity, labeling, and overall finish. Defective garments are removed or reworked to ensure only high-quality products move forward.
7. Finishing & Packaging
Final touches include pressing, folding, labeling, and packaging according to brand specifications. Many OEM underwear manufacturers also provide custom packaging solutions, such as branded boxes or eco-friendly bags, to enhance retail presentation.
8. Shipping & Delivery
After packaging, products are boxed, sealed, and shipped according to the buyer's logistics plan. A reliable underwear manufacturer ensures on-time delivery to meet retail or wholesale launch schedules.
Final Notes
From design to delivery, the underwear manufacturing process is a structured collaboration between brands and factories. Choosing the right OEM underwear production partner means gaining access to technical expertise, high-quality fabrics, and streamlined supply chains.
For brands aiming to scale, working with an experienced underwear manufacturer ensures not only consistency in product quality but also the flexibility to innovate and grow.
Why Choose JMC as Your OEM Underwear Manufacturer?
Partnering with our factory means more than just production—it means gaining a reliable partner who understands your brand's goals. With years of expertise in OEM underwear production, we help you:
Custom underwear exporter since 2001, JMC delivers a wide range of services to importers, brands and sourcing agents. We specialize in producing quality intimates, underwear, and swimwear.
